Fluorine cell



3 Sheets-Sheet 1 VEN TOR. W.B.BURFORD III RDFOWLER Sept. 8, 1953 R. D. FowLER. TAL

` FLUORINE CELL Filed Feb. 21, 194? Qs, o, w .w 0. .w w ,n .n r

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Sept. 8, 1953 R. D. FowLER ErAL 2,651,613

FLUORINE CELL Filed Feb. 2l, 1947 i 3 Sheets-Sheet 2A F ig. 2.

0-800 AMEQG.

INVENTOR. V1.8.BURFORD III RD. FOVILER `Maw Sept 8, 1953 R. D. FowLL-:R ErAL FLUORINE fCELI..

Filed Feb. 21, 1947 3 Sheets-Sheet 3 ma D L aonw TFO mw., VBD mln W Patented Sept. 8, 1953 FLUORINE CELL Robert D. Fowler and William B. Burford III, Baltimore, Md., assignors to the United States of America as represented by the United States Atomic Energy Commission Application February 21, 1947, Serial No. 730,100

, Claims. 1

This invention relates to an electrolytic unit for the manufacture of fluorine and more particularly to a high temperature carbon anode cell for producing uorine by the electrolysis of fused alkali metal hydrogen fluorides.

Previous electrolytic cells used for the production of luorne have suffered from various defects. In many cells corrosion of vital parts of the cell proceeds much too rapidly. Many cells polarize readily thereby interfering with the production of fluorine. In some cells losses of hydrogen fluoride are so high that the production of uorine becomes uneconomical. Many cells are extremely sensitive to changes in the hydrogen fluoride concentration in the electrolyte or to changes in the temperature of the electrolyte. Formation of electrolyte deposits in the upper parts of the cell is a source of trouble in many cells. These diculties are overcome by the present invention.

It is an object of this invention to provide an electrolytic unit for the production of fluorine from alkali metal hydrogen iiuorides, which is safe, ilexible and moderate in cost. A further object is to provide an electrolytic cell which is adapted to produce iluorine without diiiiculty from an electrolyte of an alkali metal hydrogen iiuoride over a relatively wide range of electrolyte temperature. A still further object is to provide an electrolytic unit for the production of iiuorine which is compact and extremely economical in the consumption of hydrogen fluoride. Another object is to provide a uorine cell which can be operated at high current densities. Another object is to provide a fluorine cell, the operation of which is relatively insensitive to temperature variations, voltage changes and fluctuations in the supply of hydrogen uoride. Another object is to provide a iluorine cell which is not readily polarized even at its unusually high operating current density. Another object is to provide a fluorine cell in which electrolyte deposits above the level of the electrolyte bath are not readily formed. Other objects will appear hereinafter.

These objects are accomplished in accordance with the present invention which pertains to an electrolytic unit for the manufacture of iluorine from alkali metal hydrogen iluorides which comprises a box-shaped cathode for containing the electrolyte, a carbon anode dipping into the electrolyte contained in said cathode, electrical connections from a source of direct current electricity to said cathode and said anode, a barrier for preventing any broken piece of said anode from setting up a short circuit within the cell, a skirt dipping into said electrolyte to separate the lluorine liberated at the anode from the hydrogen liberated at the cathode, separate outlets for the iluorine and hydrogen which have been liberated, cooling means for liquefying and separating hydrogen fluoride from the liberated fluorine and hydrogen by which it has been entrained, means for vaporizing lthe hydrogen fluoride which has thus been liquefied and separated, and 'means for returning this vaporized hydrogen fluoride to the electrolyte. Y

Applicants invention will be more readily understood by referring to the accompanying draW- ings wherein Figure 1 'is a perspective view of a fluorine cell with one corner cut away to show the internal arrangement of the cell parts, Figure 2 is an elevation showing the complete unit with electrical and iluidconnections to the cell, and Figure 3 is a sectional view showing the details of supports for the anode assembly and skirt assembly.

Before giving a detailed description of the invention the .principal features thereof will be summarized with reference to the drawings. The cathode I I is in the shape of a box and serves as a, container for the electrolyte. Around the cathode box Il is a larger box I8 which contains a suitable liquid adapted to control the temperature of the electrolyte in the cathode box. Gas burners I2 are used to heat the liquid in box I8 to any desired temperature. A carbon anode comprising a plurality of carbon rods I3 ydips into the electrolyte contained in the cathode box. The carbon rods I3 are fastened in an anode bar 'I which is suspended from two anode bar risers 52. These anode bar risers` are connected to an anode bus bar 50 which is in turn connected to a suitable source of electric current. The anode is surrounded by a skirt 8 which dips into the electrolyte and serves to separate the fluorine liberated at the anode from the hydrogen liberatedat the cathode. From the skirt 8 there is suspended a barrier which prevents any broken piece of carbon from the anode from setting up a short circuit within the cell. This barrier consists of diaphragm cage ends I5, diaphragm cage bottom I4 and six diaphragm cage bars 9. The iluorine liberated at the anode is taken oi through gas outlet tting 53 and line 'I3 to condensing unit 'I4 wherein entrained hydrogen iluoride is liquefied. Fluorine freed from entrained hydrogen fluoride passes out 'of the top of condensing coil l5. Liquid hydrogen liuoride passes to U-tube I6 which acts as a liquid seal. From the U-tube 16 the liquid hydrogen uoride passes into line 11 which goes through heater 18 which serves to vaporize the hydrogen fluoride, and from there line 11 conveys hydrogen fluoride vapors back to the anode chamber of the cell. Hydrogen liberated at the cathode leaves the cell throughoutlet 54 and goes through line 19 to condensing unit 80 wherein entrained hydrogen fluoride is liqueed. Hydrogen freed from entrained hydrogen fluoride passes out of the top of condensing coil 8|. Liquid hydrogen fluoride passes to U-tube 82 which acts as a liquid seal. From the U-tube 52 the liquid hydrogen lluoride passes into line 33 which goes through heater 18 which serves to vaporize the hydrogen fluoride, and from there line 83 conveys hydrogen fluoride vapors back to the cathode side of skirt 8. Ts 84 and 85 in lines 11 and 83; respectively, enable hydrogen fluoride from a separate source (not shown) to be introduced into these lines. Line 86 connects with the four regeneration tubes I9 at each corner of the cathode box and serves to transmit hydrogen fluoride to the electrolyte to replace hydrogen fluoride that has been used up by electrolysis.

A detailed description of this electrolytic unit, the functions of the various parts thereof, and its mode of operation will now be given.

The steel coolant box I8 holds a suitable liquid for controlling the temperature of the electrolyte contained in cathode box I I. This box I8 is provided with ll and overflow pipes 1I to which are attached valves 81. An iron drain pipe I1 provided with suitable valve 88 is situated at the lower end of box i8. connects with elbows 33 having flanges 34 for supporting the lower ends of tubular condensers 89 which serve for refluxing the temperature controlling liquid contained in box I8. As shown in Figure 2, it is feasible to use only one condenser and to bolt a suitable coverplate on the other ilange 34. Short sections of rubber tubing are used in the water lines near condenser 89 to electrically isolate it from the Water supply and drain pipes. Inside the coolant box I8 a number of vertical ribs I0 are welded thereto at spaced intervals. To the outer upper edge of coolant box I8 is welded flange 2I which is provided with six lugs I by which it is suspended from an appropriate supporting frame 90. a lower shelf QI which carries electrically insulated mounts 92 for burners 12. The gas supply for these burners 12 is controlled by valve 93. The coolant box I8 is insulated on its sides and ends only with sheet magnesia 94 supported by steel straps 95.

Since the electrolyte employed melts at about 240 C., it is advisable to use a thermostat liquid in box I8 which boils at a temperature higher than 240 C. Diphenyl oxide is a suitable thermostat liquid since it boils at 259 C., which is above the melting point of the electrolyte and at the lower end of the operating range of the cell. During periods when the cell is not in operation heat is supplied by gas burners 12 to maintain the electrolyte in a liquid condition. During operation, however, the cell does not require auxiliary heat, and the liquid serves to keep the temperature or the electrolyte within the desired range. Water-cooled condenser 89 and` returned to coolant box I8. The thermostat liquid serves to prevent local overheating in the electrolyte bath and corrosion of the electrolyte container.

The electrolyte container and cell cathode II The upper side of box I8 On said frame 90 is Diphenyl oxide vapor is condensed in ange 4 also provided with holes for bolts 22 and 29 rests on Monel flange 5. Threaded holes in this clamp flange 4 receive the lower threaded ends of clamp studs 25. Clamp nuts 21 and washers 26 on the upper threaded ends of clamp studs 25 serve to hold down the L-shaped head plate clamps 24 which maintain the copper head plate 2 in position. Bolts 22 and nuts 23 bind coolant box flange 2l, cathode box llange 5 and clamp flange 4 together at the ends while bolts 28 and nuts 28 hold these box flanges 2l and 5 and the clamp flange 4 together at the sides of the cell.

All parts of the cell above and within the elec.. trolyte box II are, when assembled, attached to a single plate of copper called the head plate 2. This head plate rests on the machined top edge of Monel box II. It is held securely in place by head plate clamps 24 and this joint is made gas tight by the copper sheathed asbestos head plate gasket 3. This head plate 2 carries the anode, skirt, diaphragm cage and all auxiliary equipment in one integral unit. It can be lifted out of the electrolyte container in one piece and normally is the only part of the cell to require maintenance or repair work.

symmetrically arranged on head plate 2 are three copper cathode tubes 4I from Which the skirt, diaphragm cage and anode assembly are suspended. Diahpragm clamp rings 36, lock rings 31 and cathode riser rings 39 cooperate to support anode tubes 42 within the cathode tubes 4I. The packings 38 and 4B are made from tetrauoroethylene polymer and serve to prevent gas from escaping from the space between tubes 4I and 42 and also to electrically insulate the cathode from the skirt assembly. The details of these features are best shown in Figure 3 of the drawing. Cathode tubes 4I are made suliciently high so that the packngs 38 and 40 are not located in the high temperature zone near head plate 2. This increases the life of these packings. In addition, as will be more fully described hereinafter, the annular space between the cathode tube 4I and the anode tube 42 is continuously swept with anhydrous hydrogen fluoride to provide a protective blanket below the packing and insulation.

Copper head plate 2 is also provided with an inspection port surrounded by ring 1B. The port cover 68 and port gasket 59 of tetrauoroethylene polymer are held down against the ring by bolts 61 to securely seal this inspection port during operation of the cell. If desired, a mechanical motor driven stirrer may be installed in this inspection port. Such a stirrer makes it possible to operate longer without polarization. The stirrer facilitates temperature control and makes it possible to maintain a higher current density.

Head plate 2 is also provided with a thermocouple Well I6 held in place by nut 35.

The unsymmetrically located fourth tube on head plate 2, known as gas outlet tube S3, is provided with an outlet 54 for the hydrogen and entrained hydrogen fluoride which comes from the cathode. This outlet 54 is connected With-line 19 which carriesliydrogenv from .the cell tocondenserlv wherein .entrained hydrogen iluoride is removed therefrom. Located at the topof outlet tube 63 is a pressure release valve. The plunger 560i thisvalve seats .in seat plate 55 andcarries astem 5I.V This stem 6I operates ,in bushing59 carried by guide plate 60. Guide plate 60 is held inv spaced relation to tube v63 rby spacers.51 and nuts 58. Spring 62 which surrounds stem 6I bears against guide plate 60 and plunger 56 and causes the plunger to ,normally remain seated. The plunger on this pressure release valve rises in the event of an explosion in the cell or. line stoppage to release the pressure. f

Four Monel tubes I9, one at each. corner of head plate V2, convey the hydrogen uoridesupplied through line 86 to the electrolyte. .This hydrogen uoride Lis supplied at a gauge pres#- sureof from 5 to l0 pounds and serves vtoreplace hydrogen uoride which has been used 'up by electrolysis. Line 86 is provided witha vent to prevent electrolyte from sucking back. Ts 66. nipples 65 and elbows 64 function as connections between line 86 and tubes I9. Packing glands 30, packing nuts 3|k and shredded 'packing 32 of tetrauoroethylene polymer sealv the holes in head plate 2 through which tubes I9 protrude.

`Anode tubes 42 are connected at their lower ends with openings in the top side of Monel skirt 8. `This skirt 8 projects below the surface of the electrolyte and serves-.to divide the anode gas compartment from the cathode gas space. Monel bolts 20 serve to attach the diaphragm` cage ends I5 to the lower edge of skirt 8. The diaphragm cage bottom I4 and diaphragm cage bars 9 are in turn welded to the cage ends I5. Y The cage assembly formed by elements 9, VI4 and I5 is provided to confine any broken anodes and thereby to prevent them fromcausing a short circuit be' tween the anode and cathode. Bottom plate I4 is the same width as the skirt and serves to prevent any hydrogen liberated at the bottom of the cathode box fromA rising into the fluorine compartment and reducing the cell efficiency. The fluorine generated atv the anode rises'inside of Monel skirt 8 and leaves the cell through tube 42 in the middle of the cell. f I

Anode tubes 42 are made of Monel tubing. `The anode tube in the center of the cell carries a gas outlet tting 53 which connects vwith Ipipe 13 and serves as an outlet for iluorine and entrained hydrogen fluoride. The anode tubes at the ends of the cell are provided with lsuitable supporting means for holding the anode bar risers in place. The supporting means for an anode bar riser is more clearly shown in Figurel 3. Anode packing gland 43 is brazed to the interior of the top of anode tube 42. The upperl portion of packing gland 43 is threaded to receive the anode packing nut 46. Packing 44 made from tetraiiuoroethylene polymer is interposed between the lower edge of packing nut 46 and the ledge provided at the lower side of the threaded portion of packing gland 43. Mica insulation sleeve 45 lies between anode bar vriser 52 and packing nut 46. Packing 44, mica sleeve 45 and the spacer block 41, which is made from phenolformaldehyde resin, jointly serve to electrically insulate anode tube 42 from anode bar riser 52. 'Ihe copper clamp block 49 which is fastened together by bolts 48 serves to hold the upper end of anode bar riser 52 so that the carbon anode rods I3 are suspended properly within the cell. The copperanode bus bar 50 is fastened by'bolts 5I to the clamp blocks 49 associated with each p maintained at about 60 ofy the'anode bar risers 52. The anode -bus bar issuitably connected with'a source of direct cur.- rentelectricity. y The lower ends ofthe copper anode bar risers 52 are brazed to the copper anode bar1 which in turn supports the carbon anodel rods I3. These carbon anode rods I3 are drilled and tapped and fitted, with copper dowel pinsy I-2 vwhich are' 4threadedto engage the tapped portions of-the carbon rods. The upper portions ofthese car'- bon;rods are machined to a drive't. in the sockets in anode bar 1. The sockets in' bar 1 are bored 0.003 inch smaller i'ndiameter than the carbon rods. The carbon rods and copper dowel pins arev driven into these sockets in bar 1, the dowel pins tting into centrally located holes running from the sockets through thetop of the anode bar 1. .The upper ends of the dowel pins which projectf through the anode bar aref silver soldered at the top to insure a durable electrical connection. n i In'Figure 2 the piping and electrical-connections required for operation are shown. The anode connection is made directly to the at cope per bus bar between the anode bar risers; While the cathode connection may be placed at any convenient point. -It is shown as a strap around the hydrogen outlet tube 63. Suitable ammeters. voltmeters and electrical controlsare provided to measure and control the electric current being used in the cell. l' The hard drawn copper tubes 13 and 19 whichl convey i'luorine and hydrogen from thev cell and the soft drawn copper tubes 11, 83 `and 86 which bring hydrogen fluoride into the cell are, all proi videdwith flanged insulators I having tetrafluoroethylene polymer where-*the insulationis in contact with the gases and fiber 'bushings around the bolts. These insulators I shown in Figure 2 serve to insulate the cell fromv auxiliary appa; ratus. f i

Fluorine containing entrained vhydrogen fluoride ows through line 13 to condensing unitr14 or -'70 C. Entrained hydrogen iluoride is liquefied in the condensing unit while pure fluorine issues from the top of copper coil 15. 'I'he liq'ueiied hydrogen fluoride ilows down into U-tube 16, which acts as a liquid seal." From the U-tube 16 line 11 conveys the hydrogen fluoride through the steam or hot air heater 18, where it is vaporized, to connections with the sides of the two anode. tubes 42 at each end of the cell. The hydrogen fluoride which is thus stripped from the iluorine enters` the anode tubes 42 as shown in Figure 2 and forms a continuous sweep down the annular spacesurl rounding the two anode bar risers 52. T 84 'in line 11 is connected to an independent source of anhydrous hydrogenv fluoride and permits a slow supplementarysweep to .be continuously added.'l l Hydrogen containing entrained hydrogen iiuor ride flows. through line 19 to condensing unity 80 maintained at about 60 or 70 C. Entrained hydrogen fluoride is liquefied in the condensing unit while spLue hydrogen issues from the topbf copper coil 8l. The liquefied hydrogen fluoride flows down into U -tube 82, which acts as aliqu'id seal. From the U-tube 82 line 83 conveysthe hydrogen fluoride through the steam or hot air. heater 18, where it is vaporized, to connections withthe sides of the. lthree cathode tubes 4I as shown in Figure 2. The hydrogen fluoride which is thus stripped from the hydrogen enters the three cathode tubes and .forms a continuous sweep down the annular space between the cathode and. Aanode tubes below the cathode tube packing assemblies. T 85 in line 83 is connected to an independent source of anhydrous hydrogen fluoride and permitsa slow supplementary sweep tobe continuously added.A

. If desired, condensing unitsY 'M and'all may be cut out, and all hydrogen fluoride used for sweeping inthe anode and cathode tubes be supplied from an independent source of hydrogen fluoride. However, an apparatus including these condensing units is more efficient since these condensers cut down the losses. of hydrogen fluoride.

.The hydrogen fluoride. sweeps provided through lines 111. and 8.3' tothe anode and cathode tubes are a very advantageous feature of the present invention.v These sweeps in addition to supplying considerable hydrogen fluoride to the electrolyte during electrolysis and protecting the packing. glands also tend to combine with. and liquefy any electrolyte which splashes up and solidifies on the cooler parts of the head thereby greatly reducing short circuiting and sludge accumulation.

Monclmetal is preferred for use in constructing the cathode box Il, skirt 8 and anode tubes $21, since when these parts are made from Monel metal -they exhibit little tendency to corrode. The-accumulation of sludge or insoluble metallic fluorides in the electrolyte is not a serious problem when all of the metal parts exposed to the electrolyte are made from Monel metal. It is preferred to construct thev head plate 2 and parts above it from copper, which does not readily corrode and conducts electricity very well when so used.

If desired, the uorine line may be connected to sensitivev bellows-type pressure operated relays which are set to trip at from one to two ounces pressure. When tripped these relays close the. circuit to a release coil on the circuit breaker in the electrolysis current circuit. Thus clogged lines or back pressure will cause electrolysis to cease- If desired, iiat carbon sheets may be used as anodes` in place of carbon rods.

All valves used in the hydrogen fluoride and nuorine lines are ordinary all brass, globe-type water valves. The threads arelubricated with pcrfluoro oil or similar material to prevent sticking. Other types of valves may be used, lbut they are apt to be less satisfactory and hence are not to be preferred.

This electrolytic cell is easily disassembled since the entire head lifts out as a unit. By removing the Monel cage the anode bar assembly is readily dropped out. An anode bar assembly can easily be removed, replaced and reeonnected by two men in about twenty minutes.

The cell described above normally uses a current of from 600 to 650 amperes, and the current density ranges from 300 to 325 amperes per square foot. The total voltage drop from anode to' cathode is from 6 to 8 volts. The voltage drop from anode tov skirt is from 4 to 5 volts, and the voltage drop from skirt to cathode is from 2 to 3 volts. There is little tendency for the skirt to function as a false cathode even though the voltage drop from cathode to skirt is relatively low. The normal electrolyte temperature ranges from 260 to 310 C. Current eiciencies are normally of the order of 90 to 95% when a cell is placed in operation. Current eiiiciency tends to drop as the cell is used.

It is preferred to regularly replace the hydrogen fluoride which is used up by electrolysis.

From 2 to 3 pounds. of anhydrous hydrogen duoride are required after every 2000 ampere hours of operation. If hydrogen fluoride which is removed during fluorine production is not replaced, the temperature of the electrolyte and the voltage will go up resulting in decreased power eilici'ency.

The protective sweep of hydrogen fluoride going through. lines 1l and 83 is important from the standpoint of regenerating the electrolyte. This hydrogen fluoride sweep, part of which is continuously supplied from cylinders of the gas, is absorbed by the electrolyte and thereby partially regenerates the same. The condensing systems thus serve as reservoirs of liquid hydrogen nuoride which is continuously vaporized and swept through the compartments above the electrolyte. As the electrolyte loses hydrogen fluoride due to electrolysis, the sweep gas from the reservoir dissolves in it providing part of the regeneration required. In addition, the condensing systems make it possible to temporarily store excesses of hydrogen fluoride without overloading the electrolyte. A It is not feasible to accomplish all of the necessary regeneration by adding hydrogen fluoride to the sweep lines T1 and 83 due to the relatively small area of exposed melt and the lack of stirring. Therefore, additional hydrogen nuoride is added by way of regeneration line 86 and tubes i9 to the bottom of the electrolyte. Whenever the amount of hydrogen fluoride added by way of line 86 is in excess of the requirement at the time of regeneration, a portion of the hydrogen iluoride vaporizes and is stored in the condensing systems. Whenever excessive amounts of hydrogen fluoride are added by way of line 86, it becomes unnecessary to add significant amounts of hydrogen fluoride to sweep lilies 11 and 83 from an independent source by way of Ts 84 and 85, since the normal regeneration procedure will replenish the supply in the condensing units. The addition of hydrogen fluoride to the bottom of the molten electrolyte stirs the same and equalizes the hydrogen uoride concentration throughout the same.

Despite the wide temperature range in which operation is practical, it is desirable to keep the hydrogen fluoride concentration high enough to permit operation at 260-270" C., since at this temperature corrosion is slowest and conductivity of the electrolyte is highest resulting in less power loss as heat. 1t is also desirable to maintain liquid hydrogen uoride in the condensing units to furnish an adequate sweep for the cell head. If this sweep becomes too slow, the splashing of electrolyte may result in a short circuit or a skin of solidelectrolyte may form at the surface, trapping the gas below and resulting in explosions.

The electrolytic cells of the present invention do ynot readily become polarized. They display temporary polarization at times which may easily be abated by shutting off the current for a few seconds or by reversing the direction of the current for a short time. The preferred depolarization technique involves raising the applied voltage until normal current flow is re-established in spite of the polarized condition. This requires voltages as high as 30 volts. Depolarization is indicated .by 'a sudden increase inthe current going through the cell.

again connected.

The circuit isv then broken, the voltage restored to normal, and i l, the cell operates at the rated voltage when it isf The nature of the potassium hydrogen fluoride used as an electrolyte is such as to permit operation over a relatively wide temperature range without diiculty. Although this electrolyte normally melts at about 240 C. in equilibrium with an atmosphere containing hydrogen iluoride, the cell remains operable as hydrogen fluoride is removed by electrolysis or evaporation at temperatures as high as 32o-340 C. If too much hydrogen fluoride is added to the electrolyte at a given temperature, the excess boilsout as a gas. The electrolyte possesses the added advantage from a safety point of view of freezing very quickly if it escapes from the cell. Once solidied it can be handled with a minimum of danger. o

'I'he fluorine cells herein described have many advantages. Since they operate at a high current density, a large output of iluorine is obtained despite the small physical size of the cell. They can be successfully operated over a wide range of temperature and corresponding electrolyte composition. The value of these characteristics for experimental operations or intermittent duty can easily be appreciated. 'I'hese cells have a low operational hazard. Escape of electrolyte from the cell seldom occurs even when there are explosions within the cathode box due to a stoppage in an outlet line. These units are extremely economical in the use of hydrogen iluoride, because the low temperature condensers 14 and 80 strip entrained hydrogen iiuoride from the hydrogen and uorine lines, and this hydrogen uoride is then sent back to the cells. 'I'his results in effective use of almost all of the hydrogen iluoride fed to the cell. Corrosion of packing glands and caking of electrolyte on the upper parts of the cell is prevented by the sweep of hydrogen fluoride through the upper parts of the cell. Condensers 14 and 80 furnish much of the hydrogen fluoride needed for this sweep. These cells require buta minimum amount of maintenance workto `keep them in shape. These cells do not readily become polarized, and when polarized they are easily depolarized by raising the applied voltage for a short time. These cells are relatively not affected by fluctuations in the hydrogen fluoride supply, applied voltage or temperature. If water is introduced accidentally into the electrolyte, it is possible to operate a the cell satisfactorily until this water has been electrolyzed or distilled off. Many other advantages will be apparent from the description given hereinabove.

Resort may be had to such modifications and equivalents as fall within the spirit of the invention and the scope of the appended claims.

We claim:

l. An electrolytic unit for the vmanufacture of uorine which comprises a box shaped cathode for containing the electrolyte, a carbon anode dipping into the electrolyte contained in said cathode, electrical connections for connecting a source of direct current electricity to said cathode and said anode, a barrier located beneath said anode and above the bottom of said cathode for catching and thereby preventing any broken piece of said anode from setting up a short circuit within the cell, a skirt located between said anode and said cathode, said skirt having an upper closed portion which provides a gas tight closure for the space surrounding and immediately above the upper part of said anode and having an open ended bottom dipping into said electrolyte to separate the fluorine liberated at the anode from the hydrogen liberated at the cathode, a fluorine l0 l outlet connected with the upper closed portion of said skirt, a head plate providing a gas tight closure covering said boX shaped cathode, a hydrogen outlet connected with said head plate, condensers for liquefying and separating hydrogen fluoride from the liberated fluorine and hydrogen by which it has been entrained, a heater located in heat exchange relationship with the lines which convey the liquid hydrogen uoride away from said condensers for Vaporizing the hydrogen fluoride which has thusbeen liquefied and separated, inlets connected with the upper closed portion of said skirt and with said head plate, and return pipes for returning this vaporized hydrogen iluoride to the cell above the electrolyte thru said inlets.

2. An electrolytic unit for the manufacture of fluorine which comprises a box shaped cathode for containing the electrolyte, a larger box for containing a temperature controlling liquid surrounding said cathode, an anode consisting of a pluralityrof carbon rods dipping into the electrolyte contained in said cathode, electrical con nections'for connecting a source of direct current electricity to said cathode and said anode, a skirt vlocated between said anode and said cathode, said skirt having an upper closed portion which provides a gas tight closure for the space surrounding and immediately above the upper part of said anode and having an open ended bottom dipping into said electrolyte to separate the fluorine liberated at the anode from the hydrogen liberated at the cathode, -ajcage assembly suspended from said skirt for catching and lthereby preventing a broken piece of the anode from causing a short circuit within the cell, a fluorine outlet connected with theupper closed portion of said skirt, a head plate providing.y a gas tight closure covering said box shaped cathode, a hydrogen outlet connected with said head plate, condensers for stripping entrained hydrogen uoride from the iiuorine and hydrogen which have been liberated, inlets con-V nected with the upper closed portion of said skirt and with said hlead plate, and return pipes running to said inlets for returning the hydrogen iluoride so stripped as a continuous gaseous sweep on all exposed metal surfaces within the cell lying above the electrolyte, and separate inlets for supplying hydrogen fluoride directly to the electrolyte to replenish hydrogen fluoride used up by electrolysis.

3. An electrolytic cell comprising a box shaped cathode for containing the electrolyte, Aa head plate for said cell, four tubes placed above holes in said head plate, smaller tubes concentrically arranged within three of these tubes and supported therein, said smaller tubes serving as a supporting means fora skirt which is located between the anode and the cathode and which separates the gases liberated at the anode from the gases liberated at the cathode and communicating with holes in the upper portion of said skirt, anode bar risers concentrically arranged within two of said smaller tubes and supported thereabove, an anode bar attached to the lowerV end of said anode bar risers and lying below the upper portion of said skirt, a plurality of carbon rods suspended from said anode bar, a cage assembly attached to the lower portion of said skirt for catching and thereby preventing any broken carbon rod from causing a short circuit between the anode and cathode, and suitable electrical connections for connecting a source of direct 1lY current electricity to saidv anode and said cathode.

4. An electrolytic cell comprising a box shaped cathode for containing the electrolyte, a head plate'for said cell containing four holes therethrough, tubes placed above said holes, one of said tubes serving as an outlet for gas liberated at the cathode, smaller tubes concentrically arranged Within the other three ofv the aforesaid tubes and supported therein, said smaller tubes serving to support at their lower ends a skirt which liesV between the anode and the cathode andv which separates the gases liberated at the anode from the gases liberated at the cathode and communicating with holes in the upper portion of said skirt, one of'said smaller tubes serving fas an outlet for gas liberated at the anode, anode bar' risers concentrically arranged within the other' two smaller' tubes and supported thereabove, an anode bar attached to the lower end of said anode bar riser'sl and lying below the upper portion of said skirt, a plurality of carbon rods attached to said anode bar', a cage assembly attached to the' lower portion of said skirt for' catching and thereby preventing any broken carbon rod from causing a short circuit between the anode and cathode, and suitable electrical connections for connecting a source of direct current electricity to said anode and said cathode.

5. An electrolytic unit for the manufacture of luorine which comprises a box shaped' cathode for containing the electrolyte, a carbon anode dipping into the electrolyte contained in said cathode, electrical connections for connecting said cathodeV and said anode to a source of direct current, a skirt located between said anode and said cathode which serves to separate the iluorine liberated at the anode from the hydrogen liberated at the' cathode, said skirt having' an open ended bottom dipping into said electrolyte and an upper closed portion which provides a gas tight closure forthe space surrounding and immediately above the upper part of said anode, a fluorine outlet connected with the upper closed portion of said skirt, a head plate above said skirt providing a gas tight l2 closure covering said box shaped cathode, a hydrogen outlet connected with said head plate, pipes for conducting fluorine and hydrogen away from said fluorine and hydrogen outlets, cooling means in heat exchange relationship with saidV pipes for condensing and thereby stripping entrained hydrogen uoride from the fluorine and hydrogen streams passing through said pipes, heating means for vaporizing the hydrogen iluoride which has thus been stripped from said` uorne and hydrogen streams, inlets connected with the' upper closed portion o f said skirt and with said head. plate, and return pipes running from. said cooling means through said heating means and to said inlets for returning the hydrogen fluoride so stripped as a continuous gaseous sweep on all exposed metal surfaces within the cell lying above the electrolyte.

ROBERT D. FOWLER. WILLIAM B. BURFORD III.

References Cited in the ille of this patent UNITED STATES PATENTS Number Name Date 1,074,988 Steinbuch Oct. 7, 1913 1,096,085' White May l2, 1914 1,145,593 Jewell e July 6, 1915 1,227,453 Kipperv May' 22, 1917 1,484,734 Mathe-rs Feb; 26, 1924 1,819,917 Nederreitlier et al. Aug. 1'8, 1931 1,863,561 Krel'rele'r June 21', 1932 2,186,917 Gaylor' Jan. 9', 1940 2,193,323 Nitz'schke et al, v Mar. 12, 1940 2,363,386 Bock NOV. 211, 1944I 2,428,584 Richardson Oct. 7, 1947 2,506,438 Whitaker May 2, 1950 2,540,248 Downing Feb. 6, 1951y 2,568,844 Benning et al Sept. 25, 1951 FOREIGN PATENTS Number Country Date 549,354 France Nov. 17, 1922 OTHER REFERENCES Chemicaly and'v Metallurgical Engineering, July 1946, pages 106 to 108. 

1. AN ELECTROLYTIC UNIT FOR THE MANUFACTURE OF FLUORINE WHICH COMPRISES A BOX SHAPED CATHODE FOR CONTAINING THE ELECTROLYTE, A CARBON ANODE DIPPING INTO THE ELECTROLYTE CONTANED IN SAID CATHODE; ELECTRICAL CONNECTIONS FOR CONNECTED A SOURCE OF DIRECT CURRENT ELECTRICALLY TO SAID CATHODE AND SAID ANODE, A BARRIER LOCATED BENEATH SAID ANODE AND ABOVE THE BOTTOM OF SAID CATHODE FOR CATCHING AND THEREBY PREVENTING ANY BROKEN PIECE OF SAID ANODE FROM SETTING UP A SHORT CIRCUIT WITHIN THE CELL, A SKIRT LOCATED BETWEEN SAID ANODE AND SAID CATHODE, SAID SKIRT HAVING UP UPPER CLOSED PORTION WHICH PROVIDES A GAS TIGHT CLOSURE FOR THE SPACE SURROUNDING AND IMMEDIATELY ABOVE THE UPPER PART OF SAID ANODE AND HAVING AN OPEN ENDED BOTTOM DIPPING INTO SAID ELECTROLYTE TO SEPARATE THE FLUORINE LIBERATED AT THE ANODE FROM THE HYDROGEN LIBERATED AT THE CATHODE, A FLUORINE OUTLET CONNECTED WITH THE UPPER CLOSED PORTION OF SAID SKIRT, A HEAD PLATE PROVIDING A GAS TIGHT CLOSURE COVERING SAID BOX SHAPED CATHODE, A HYDROGEN OUTLET CONNECTED WITH SAID HEAD PLATE, CONDENSERS FOR LIQUEFYING AND SEPARATING HYDROGEN FLUORIDE FROM THE LIBERATED FLUORINE AND HYDROGEN BY WHICH IS HAS BEEN ENTRAINED, A HEATER LOCATED IN HEAT EXCHANGE RELATIONSHIP WITH THE LINES WHICH CONVEY THE LIQUID HYDROGEN FLUORIDE AWAY FROM SAID CONDENSERS FROM VAPORIZING THE HYDROGEN FLUORIDE WHICH HAS THUS BEEN LIQUEFIED AND SEPARATED, INLETS CONNECTED WITH THE UPPER CLOSED PORTION OF SAID SKIRT AND WITH SAID HEAD PLATE, AND RETURN PIPES FOR RETURNING THIS VAPORIZED HYDROGEN FLUORIDE TO THE CELL ABOVE THE ELECTROLYTE THRU SAID INLETS. 